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Ev Archive for February 1999
1347 messages, last added Wed Aug 08 18:44:26 2001

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Re: Brazed, Soldered or What?



Hi Mike, Most motors & generators use silver solder. It takes higher heat
than regular lead tin solder but flows just as well. Regular solder is good
for the electrical connection but has no physical strength & will melt when
the motor gets too hot. George Traganos
-----Original Message-----
From: Mike Chancey <evtinker@hotmail.com>
To: EV@listproc.sjsu.edu <EV@listproc.sjsu.edu>
Date: Sunday, February 28, 1999 12:06 AM
Subject: Brazed, Soldered or What?


>Hi all,
>
>I am fixing up an '80 Comutacar that I bought last week (yes, I needed
>another EV project like a hole in the head).  The previous owner had
>replaced the battery cables and some of the contactor cables.  Somehow
>an over-length cable was allowed to rub against one of the field
>terminals on the motor and a catastrophic short resulted.  The field
>terminal was burned off the motor, and sort of welded itself into the
>offending cable.  Now otherwise the motor is fine, and checking it with
>a multimeter it showed no shorts to ground.  I have already removed it
>from the car, and was hoping to just replace the melted terminal.  How
>on earth are those connected to the field windings?  It kind of looks
>like solder, or is it brazing, or something else?  I am starting to
>suspect what ever it is, I will have to pay someone else to repair it.
>Could anyone give me some hints here?
>
>Thanks,
>
>
>Mike Chancey
>evtinker@hotmail.com
>EV List Photo Album at:http://www.geocities.com/MotorCity/Track/4936/
>My Electric Car at:http://www.geocities.com/RainForest/Vines/5565/
>Mid-America EAA chapter
>at:http://www.geocities.com/MotorCity/Downs/4214/
>
>
>
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