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Ev Archive for April 2001
1913 messages, last added Wed Aug 08 18:51:44 2001

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copper cleaner and solder



Oh Knowledgeable EVListers,

On occasion, it's been mentioned to use copper cleaner on high 
voltage cables, and I'm in the need of some but don't know what to 
look for.

I had some flux that I used the first time around that I'd gotten 
years ago for soldering crome-plated copper/brass plumbing fixtures 
(before the no-lead-in-plumbing-solder days). It was water-clear and 
-thin and a little did very well at cleaning the wires before I 
crimped them in the lugs. However, yesterday I had occasion to take 
one of the old connections apart because the wire needed to be 
shortened slightly, and I discovered that first of all the cripper I 
made did a beautiful job! It was as close to a solid piece of copper 
as I could discern. Secondly, that the flux I'd used didn't wash out 
with water as well as I'd thought, and each individual wire within 
the 2/0 cable was coated in colorful corrosion in a way that made me 
think the interwire contact wasn't as good as visual inspection of 
the solid mass would have me believe. As a side note, I've never 
found any of my connections even the slightest bit warm, much less 
hot.

This time I've been considering soldering the new connections I have 
to make, so I have two questions. One is for soldering, what kind of 
solder and what kind of flux (details please)? Someone has mentioned 
silver solder, but is that the kind I find in the hardware store that 
seems to be general purpose solder with some silver content, or is it 
the kind I see in the welding supply store or a jewelry store that's 
much thinner gauge (and whose composition I don't know). Is silver 
solder important, and why? I can guess at higher melting point and 
better conductivity, but are these significant?

Secondly, if I just crimp them again, what kind of cleaner could I 
use that would wash off well enough to not continue to work at the 
copper wires after it's crimped up?

Thanks in advance!
-- 
Michael Haseltine -- Tucson, Arizona
Subvert the dominant paradigm, drive electric!