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Greenbuilding Archive for February 2002
458 messages, last added Tue Nov 26 17:26:37 2002

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[GBlist] RE: SIP roofs rot in wet climates



The SIP problem in Alaska has shown us another example with strong evidence that vapor barriers on the interior side of a heated space (in cold climates) can be critical.  I take it painted gypsum board (drywall) did not provide a sufficient vapor barrier in the houses mentioned.  This also suggests SIP’s with their foam insulation core did not provide sufficient vapor barrier due in part to the potential for insufficiently sealed seams and joints between panels.  Complete sealing and the installation of a vapor barrier is recommended among other things.

 

Now how many heating-degree-days does it take to have a cold climate; 3000, 4000, 7,000, 9000?  Scott mentioned a delta T of 40-50 degrees.  In North America, that probably equates roughly to anything north of Memphis TN. Our delta T in St. Louis MO was about 60 a few nights ago.

 

Cheers,

Ralph Bicknese
 

----- 

 Original Message-----
From: Scott Waterman [mailto:swaterma@AHFC.STATE.AK.US]
Sent: Wednesday, February 27, 2002 9:37 AM
To: BrunoM1@yucom.be; ScottS@bumgardnerseattle.com; chris@koehn.com
Subject:

Greetings...

I have had problems posting to the list, so I will reply to you who were interested.

I have seen some of these houses, have a cd full of pictures, and have talked a lot to some of the people involved. It seems that the problems are a result of several factors, not the least of which involves following the manufacturer's specs. Several of these homes with failed roofs were done by their respective manufacturer in training local builders on how to use their product. Others were homes owned and lived in by the builders or their manufacturer reps. So I think it is not strictly an installation issue. Most of the manufacturers have said that no vapor retarder is needed. BZZZZZT! In a cold climate with a 40-50 degree delta T and high humidity levels, the latex condom idea is only safe practice.

BTW... many of these homes have HRV's that are in good working order and are used. 

If SIPS are to be used in wet, cold, climates, manufacturers instructions must be exceeded. A vapor retarder is required. All seems need to be sealed. Foams with longer cure times must be used for spline sealing. The cost for replacing these roofs is huge, $60 to 120K per house, and we have over 120 homes with these problems noted. Insurers are backing off paying for claims, and the manufacturers are running. Not a great situation, particularly for the homeowners and builders who were promised this technology would work.

 

Just my $.02

 

Scott Waterman, Energy programs coordinator, Alaska Housing Finance Corp.