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Stoves Archive for January 2002
240 messages, last added Tue Nov 26 17:31:22 2002

[Date Index][Thread Index]

Re: flash carbonization of biomass



Dear Tom et al,

Two questions for Mike:

  1. Is the 40% yield in "ca 60 minutes" from dry or moist biomass and if the latter, what is its moisture percentage?
  2. How will "ca 100 psi" operating pressure be safely and economically maintained, especially in Third World countries?
Regards,

Thomas J Stubbing

Reedtb2@cs.com wrote:

Dear Mike and all:

For those of you who prefer charcoal, let me recommend keeping up with Prof.
Mike Antal at U. of Hawaii.  His process, using modestly high pressures (10
atm?) produces in excess of 40% charcoal while most processes are lucky to
hit 25%.

It is unfortunate that he hasn't been able to commercialize it yet.  We can
hope that the U. Hawaii pilot plant will carry it forward.

Good luck to Mike...

TOM REED                        BEF STOVEWORKS         BEF GASWORKS
In a message dated 12/24/01 11:25:17 AM Pacific Standard Time,
mantal@hawaii.edu writes:

<<

 Dear friends: probably you recall that our fundamental research concerning
 the effects of pressure on biomass pyrolysis led us to the discovery that
 near-theoretical yields of carbon (charcoal) can be obtained from all sorts
 of biomass with short reaction times (ca. 60 min) when pyrolysis is
 conducted at elevated pressure (ca. 100 psig).  Although the energy input to
 our pilot plant was small, last March an engineer expressed concerns about
 it to us.  Consequently, we began to explore new ways of operating our
 equipment in order to reduce the energy input.  Not long thereafter we
 learned how to deliver very small amounts of air to the reactor and burn the
 combustible pyrolytic vapors while retaining a high yield of charcoal.  Our
 data indicates that charcoal can be produced from all sorts of biomass at
 elevated pressures in near-theoretical yields with cooking times of less
 than 30 min and negligible energy input.  For some feedstocks a processing
 time of 15 to 20 min appears to be practical.  The yield of tar is
 negligible.  In light of the incredibly short reaction times that we now
 employ, we refer to our new process as â€flash carbonizationâ€.  A summary of
 some of our results is now posted on the HNEI web site (see below).  I
 emphasize that these early results have not been optimized, and that we
 expect to realize some further improvements in the fixed-carbon yield and
 reductions in the reaction time in the near future.  In summary, it is now
 possible to convert a one ton (or a ten ton) batch of wood (or sawdust or
 rice hulls or corn cobs) into high-yield charcoal with a processing time of
 less than 30 min and negligible energy input.

 As a result of this progress, the University of Hawaii has given me a grant
 to build a demonstration scale reactor that will be used to convert the
 Universityâ€s green wastes into marketable charcoal.  Here in Hawaii the
 markets for charcoal include potting media for orchids and ornamental
 plants, barbeque charcoal for our restaurants, and charcoal as a clean
 renewable substitute for imported coal.  The capital cost of the
 demonstration reactor will be less than $50,000.  The capital cost of a
 commercial reactor that produces ca. 50 tons per day of charcoal should not
 exceed $100,000.

 I will give our first technical presentation on this work at the ThermoNet
 meeting in Graz on 10 January.  Consequently, I will be away from my office
 until mid-January.  I expect that we will publish these findings in about
 six months.  When this occurs, I will post a summary on the HNEI web site.

 Thanks for your interest.  I give you my best wishes for the holidays.

 Michael J. Antal, Jr.
 Coral Industries Distinguished Professor of Renewable Energy Resources
 Hawaii Natural Energy Institute
 University of Hawaii at Manoa
 Honolulu, HI 968 >>

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